PREPARE
THE LEG ASSEMBLY
1. Cut the legs (A), stretchers
(B) and spreader (C) to length. Measure and mark
4" up from the bottom edge of each leg to
mark the positions of the bottom edges of the
lower stretchers.
2. Test-fit the legs and
stretchers to make sure they are square. The top
stretchers should be flush with the top leg ends.
3. Carefully position the pieces
and clamp them together with pipe clamps. The
metal jaws on the pipe clamps can damage the
wood, so use protective clamping pads.
BUILD THE LEG ASSEMBLY
1. Drill 7/8"-x
3/8"-deep counterbores positioned diagonally
across the bottom end of each leg and opposite
the lower stretchers (photo A). Drill
1/4"pilot holes through the counterbores and
into the stretchers.
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Counterbore two
sets of holes on each leg to recess the
lag bolts when you attach the legs to the
stretchers. |
2.
Unclamp the pieces and drill 3/8" holes for
lag screws through the legs, using the pilot
holes as center marks.
3. Apply moisture-resistant glue
to the ends of the stretchers. Attach the legs to
the stretchers by driving lag screws with washers
through the legs and into the stretchers. Use the
same procedure to attach the spreader to the
stretchers.
ATTACH CLEATS AND RAILS
1. Cut the side rails (G) and
end rails (H) to length. Drill two evenly spaced,
1/8" pilot holes through the ends of the
side rails. Counterbore the holes 1/4" deep,
using a counterbore bit. Apply glue and fasten
the side rails to the end rails with 2" deck
screws.
2. Cut the end cleats (D), cross
cleats (E) and side cleats (F) to length. Fasten
the end cleats to the end rails 3/4" below
the top edges of the rails with glue and 2"
deck screws (photo B). Repeat this procedure with
the side cleats and side rails.
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Maintain a
3/4" distance from the top edge of
the rails to the top edge of the cleats. |
CUT
AND ATTACH THE TOP SLATS
1. Cut the top slats (I) to
length. Lay the slats into the tabletop frame so
they rest on the cleats. Carefully spread the
slats apart so they are evenly spaced. Use
masking tape to hold the slats in place once you
achieve the correct spacing (photo C).
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Use pencils or
dowels to set even gaps between top
slats. Tape slats in position with
masking tape. |
2.
Stand the tabletop frame on one end and fasten
the top slats in place by driving two 2"
deck screws through the end cleats and into each
slat (photo D). Hold or clamp each slat firmly
while fastening to prevent the screws from
pushing the slats away from the frame.
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Fasten cross cleats
to the tabeltop for strength, and to
provide and anchor for the leg assembly. |
CONNECT
THE LEGS AND TOP
1. Turn the tabletop over and
center the legs on the underside. Make sure the
legs are the same distance apart at the top as
they are at the bottom.
2. Lay the cross cleats along
the insides of the table legs (photo E). Fasten
the cross cleats to the tabletop with 2"
deck screws. Fasten the cross cleats to the legs
with 3" deck screws.
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Keep a firm grip on
the tabletop slats when drilling deck
screws through the cleats. |
APPLY
FINISHING TOUCHES
1. For a more finished
appearance, fill exposed screw holes with cedar
plugs or buttons. Smooth the edges of the table
and legs with a sander or router (photo F).
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Before you stain or
treat the patio table, sand the surfaces
smooth. |
2.
If you want to fit the table with a patio
umbrella, use a 1 1/2"-dia. hole saw to cut
a hole into the center of the tabletop. Use a
drill and spade bit to cut the 1 1/2"-dia.
hole through the spreader.
3. Finish the table as desired.
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